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Iso-Wall Installation & Assembly FAQ
Q:
Can I use different types and thickness of wallboard than
those listed in the instruction booklet?
A: Yes,
but be sure to use different types and/or thicknesses for
each of the two layers so that you don't double-up on any
natural resonances associated with a particular wallboard.
Q:
I've heard you're not supposed to put moisture resistant wallboard
on ceilings. Is this true?
A: You
can use MR board (green board) on ceilings as long as the
framing members are sufficiently close to one another. In
the case of the Iso-Wall system, the framing members for the
wallboard are the resilient channels. If you are using 1/2"
moisture resistant board as currently recommended in our instruction
booklet, then placing the resilient channels no more than
12" apart, as stated in the ceiling instructions, is
sufficiently close according to the 2000 USG Construction
Handbook. If you are planning on using 5/8" moisture
resistant board on the ceiling, then you will need to adjust
your system to place the resilient channels no more than 16"
apart to be sufficiently close.
Q:
The installation instructions require that I attach the ceiling
Perimeter Gasket to the nailer plate above the top plates
on the wall, but what if my walls don't have a nailer plate
above the top plates?
A: In
this case, you will need to place blocking between the ceiling
joists at the perimeters of the ceiling. This will give you
a continuous framed perimeter for attaching the ceiling Perimeter
Gasket.
Q:
Your instructions state that I should use insulation blanket
with no paper or foil backing. Why is that?
A: Two
reasons. First, it is best to avoid the possibility of the
paper or foil surface ever coming in contact with the resilient
channel. This could create a situation where there may be
a slapping sound heard from the vibration of the channel against
the thin membrane. Second, we want to keep the air-flow chamber
as large as possible directly behind the wall. This allows
deeper breathing ability and, hence, greater overall effectiveness.
Q:
What if I need to have foil or paper backing on my insulation
or use a separate type of membrane as a vapor barrier?
A: If
you need to have a vapor barrier, you have several options.
First, if you can use insulation blanket with foil or paper
backing, place the backing away from the interior of the room
(see the FAQ immediately above) for which the Iso-Wall system
is being applied. If you must place the backing toward the
interior of the room, use wire insulation supports (as suggested
in the instructions for wall installation step [1] ) to hold
the backing at least 1inch away from the resilient channel.
Second, if you need to use a sheet of visquine or other material
to cover the entire wall, place it on the opposite side of
the frame from the side for which you are applying the Iso-Wall
system. If you must place the material on the interior side
of the frame, place it separately over each stud cavity, tucking
the edges into the interior of the cavity and attaching it
to the sides of the studs
. This leaves the stud faces exposed for placement of the
Iso-Wall system. Be sure to tuck the material far enough into
the cavity so that it is no closer than 1 inch away from the
resilient channel at any point (see FAQ immediately above).
If you are applying a vapor barrier to conform to building
code, you may be able to get the Iso-Wall system itself to
be considered an acceptable vapor barrier by your building
inspector. If you are using the 2 layers of wallboard, including
moisture resistant board, 1/2" gasket, and acoustic sealant
as directed in the installation instructions, you have built
an air/moisture-tight seal on that surface. This is what is
required for an acceptable vapor barrier. We have at least
one confirmed case of a building inspector approving our Iso-Wall
system as an acceptable vapor barrier in a new construction
home.
Q:
I have a recording studio and I want to have a cable pass-through
built into the wall. Can I do this and still use your Iso-Wall
system?
A: Yes,
and, in fact, we can even help make your cable pass-through
better suited for use in combination with the Iso-Wall system.
Click HERE for schematic diagrams
illustrating the cable pass-through details.
Q:
Can I use cement board or limp mass barriers with the Iso-Wall
system?
A: Yes,
you can use more massive wallboard or additional layers of
extra mass with the Iso-Wall system. Be sure to place the
resilient channel more closely together to provide the extra
weight support needed, if you do this. It is important to
note, however, that the individual sound blocking abilities
of different materials do not simply add to one another. For
example, a layer of mass-loaded vinyl may have an independent
STC rating of 30dB and your existing wall may also have an
independent STC rating of 30dB, but when put together you
will NOT achieve an STC of 60dB. Doubling the mass of a wall
will typically increase the soundblocking power by 2 to 4dB.
So, for the previous example the resulting STC would most
likely fall between 32 and 34dB.
Q:
How do I build light switches and electrical outlets into
the Iso-Wall system?
A: Every
room has its own unique configuration and we defer the exact
solution to the expertise of the on-site builder/contractor.
However, as a general rule, electrical outlets usually occur
around 10" off the floor. This places them between the
bottom resilient channel and the second resilient channel
up from the floor. You should offset junction boxes to take
into account the additional thickness of the resilient channel
and 2 layers of drywall, as well as the small thickness added
by the layers of Wall Damp material, making the total wall
thickness in the range of 1-3/4 inches. It is recommended
that you leave a 1/4" gap between the edge of the box
and the wallboard that should be sealed with acoustic caulk,
identical to the edges of the wall. Face plates can be screwed
tightly to the boxes once the caulking has had sufficient
time to dry. For light switches, you should plan ahead so
that appropriate adjustments to the resilient channel spacing
can be made to avoid interfering with any junction boxes.
Built-in lighting on the ceiling can be addressed in a similar
fashion. Note: some preliminary research findings have indicated
that there may be a possible small improvement to the sound-blocking
power of a wall by using plastic junction boxes instead of
metal ones.
Q:
What if I have a 2x6 sole plate with recessed 2x4 studs? How
do I attach the Iso-Wall System?
A: This
construction method appears to occur in some garages. For
this special case, refer to the following diagram
for assistance.
Q:
How can I further enhance my Iso-Wall system?
A: Optional
additional steps you can take are to:
- Apply the Wall Damp
application, shown at the end of the installation instructions,
to the opposite side of the wall (interior walls only)
- Add ASC
Stud Stabilizers to the framework or stabilize the framework
by attaching it to concrete walls or foundation
- Use larger studs and
joists and fill the cavities with thicker insulation (e.g.
use 2x6 with 5" insulation fill vs 2x4 with 3"
insulation fill)
- Place your layers of
wallboard perpendicular to one another (i.e. put one layer
on vertically and the other horizontally)
- Put extra Wall Damp
strips on the first layer of wallboard wherever you project
the second wallboard layer seams will occur
- Use a staggered stud
or double stud frame design.
- Use ASC
Wall Wool Batts in place of standard fiberglass insulation.
- Use acoustically absorptive
wall panels to reduce the level of high-frequency reverberation
within the room containing the sound source.
- Use steel framing.
Q:
Can I put the Iso-Wall system on the floor?
A: No,
although Wall Damp material can be used in the construction
of a floating floor to isolate sound transfer through that
surface. Generally, if you are trying to improve sound blocking
power through the floor, you should apply the Iso-Wall system
to the ceiling in the space below. If you wish to add a floating
floor or riser to the room, we can provide recommendations
for construction using WallDamp materials. Contact us at 1-800-272-8823
for more information.
Q:
Can I use a layer of Plywood in the walls with the Iso-Wall
system?
A: It
is OK to use plywood as the first layer of the IsoWall. Apply
WallDamp as usual. We normally prefer using gypboard because
the gyp is more heavy than plywood of the same thickness which
allows the possibility for greater mass in a smaller space.
But it can certainly be done using plywood. You can put gypboard
over the plywood if you wish to make up for any lost weight.
Q:
What if I need to remove a section of the Iso-Wall system
in order to access the space behind? How do I replace the
section that was removed?
A: Here
are the suggested steps to follow:
- Cut the opening in
the first layer of drywall larger than the hole size needed.
Cut the second layer of drywall to the actual hole size
needed. Try not to cut through the damped resilient channel,
if possible.
- When you are ready
to replace the sections removed, peel off any paper or drywall
remnants from the damping strips on the faces of the resilient
channel. Or, replace the damping strips with 1" wide
WallDamp strips, if they have come loose.
- Use panel adhesive
as a replacement for the original adhesive (if reusing the
original WallDamp strips on the resilient channels).
- Butt glue (edge to
edge with surrounding wallboard segments) a replacement
section of wallboard of the appropriate size into the innermost
opening using panel adhesive.
- Let this dry thoroughly!
- We want the wallboard to bond well to the other boards
at the same layer, but NOT to the boards at a different
layer. Sand down any drip spots to make a smooth surface.
- Apply WallDamp squares
as in the standard Iso-Wall system installation.
- Place the final outer
layer of wallboard into its opening with about a 1/4"
gap all around, pressing it firmly against the WallDamp
squares behind and screwing it into place as in the standard
Iso-Wall system installation.
- Stuff foam rope (rope
caulk) into the gap around the edges to seal the gap - stuff
it so it sits behind the final surface. Fill the remaining
gap with panel adhesive.
- Let it dry. Then sand,
tape, texture, and finish as usual.
Q:
Any tips from installers for smoother/easier installation
of the Damped Resilient Channel?
A: Here
are some tips:
- Use tin snips to cut
the channels to desired lengths.
- Pre-drill the drywall
to the channels with a small, fine-thread screw. Then back
the screw out and attach using the proper size screw.
- If you're having trouble
getting sections of channel to overlap well, try removing
the WallDamp material from the back section of channel to
make a tighter fit.
Q:
What if I need to adjust the positioning of my drywall after
I place it over the WallDamp? Will the adhesive on the WallDamp
allow me to slide my drywall around after I set it against
the surface?
A: The
WallDamp adhesive does not bond instantly. However, it will
not allow you to slide your drywall very much once it's in
place. If you're careful, you can slowly peel your drywall
off the surface and readjust it's position and place it onto
the WallDamp again. If you have a situation that requires
a great deal of repositioning of the drywall, it's a good
idea to use Liquid Nails or other panel adhesive on all exposed
WallDamp surfaces so you have a "slippery" glue surface that
will allow you to move the drywall around more easily. Panel
adhesives dry rigid over time, so they will still function
fine. If you do this, make sure the panel adhesive is ONLY
on the WallDamp and does not bleed over to any other surface.
Q:
How do I install a ceiling-mount projector in a room treated
with the Iso-Wall system on the ceiling? (Iso-Ceiling system)
A: If
your projector is less than 30 lbs. in weight then the resilient
channels will have no problem supporting it. However, you
will need to use something besides drywall in order to get
sufficient grip for the mounting brackets. We recommend using
1/2" thick high-grade plywood (such as a marine-grade
plywood) as your first layer, in place of the moisture resistant
drywall, at the location where your projector will be placed.
Make sure you use a large enough section of plywood so that
it is supported by at least 3 of the resilient channels. You
may also want to use additional screws to secure the plywood
to the channels. When attaching your projector's mounting
brackets, it is a good idea to use toggle bolts (Molly bolts)
for added weight support. Be sure to screw ONLY into the plywood
and/or resilient channels and NOT into the joists above.
Q:
I understand California has different standards for drywall
installation. How does this affect the Iso-Wall system?
A: In
the state of California, you will need to attach the drywall
with a screw every 6"-8" max, as opposed to the
12"-16" spacing indicated in the instruction booklet
(per USG construction handbook). |